avatar
My Corr Face
Home > Taiwan Xieyang Machinery Co., Ltd.

Brand introduction

Company Address

Fengsha Industrial Zone, Longkou Town,Heshan City, Guangdong Province

Customers country

AE

Egypt

Angola

Barbados

Palestine

Brazil

Belarus

Botswana

Denmark

Dominican

French Guinna

Pilipines

Gambia

Kazakhstan

Honduras

Djibouti

Guinea

Ghana

Cambodia

Coate dIvoire

Kuwait

Lebanon

Lithuania

Liberia

Libya

Ruwanda

Romania

Malaysia

South Sudan

Nigeria

Norway

Japan

Sweden

SanSalvador

Samoa

ST

Slovenia

Sudan

Sb

Tajikistan

Thailand

Turkey

WF

Guatemala

Venezuela

Uzbekistan

Hungary

Armenia

Iran

India

Jordan

Vietnam

Zambia

China

Cooperation supplier

xiaohua

yanlu

yongjin

Product

Corrugator & Wet-End

XIEYANG 1800-2800 Corrugated Cardboard Production line

The main units including: Mill Roll Stand, Single Facer, Glue Machine, Double Backer, Slitter Scorer, NC Cut-off, Automatic Downstacker. Auto Splicers……and so on, the whole complete plant production line to fit customer′s demands.

Quality Improvement

XIEYANG 2 Corrugated Cardboard Production line Wet-End

The main units including: Mill Roll Stand, Single Facer, Glue Machine, Double Backer, Slitter Scorer, NC Cut-off, Automatic Downstacker. Auto Splicers……and so on, the whole complete plant production line to fit customer′s demands.

Labor Saving

XYM C200-1800 2 LAYER CORRUGATED LINE

PRODUCTION 2 LAYER CORRUGATED CARDBOARD.?

Reduce Energy ConsumptionQuality Improvementproduction Efficiency Promotion

Taiwan Xieyang MRS-V4

Hydraulic-driven clamping, moving and lifting Tension control with disc brake (multi-point brake is optional)

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang SF-20N/SF-22N Single Facer

Finger-Less Single Facer Pneumatic controlled lift of upper corrugated roll, pressure roll and glue roll Corrugated rolls are made of Ni-Cr-Mo alloy steel with over Rockwell 70℃ heat treatment hardness, and chrome-plated and grinding treatment for the surface

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang PH-9/10/11 PC-E9/E10/11 Pre-Heater for Liner/Medium

Diameter of 900mm to 1100mm for the fixed preheat roll, and a guide roll is moving around the outside of the preheater. Max. 270° is possible with effective coating angle adjusted by motor. The other guide roll is fixed.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang GU-D5/T5 Duplex/ Triplex Glue Machine

Chrome-plated and mesh treatment for glue roll surface. Chrome-plated and grinding treatment for the doctor roll surface.

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang PH-T9/10/11 PH-T9/10/11R Triplex Pre-Heater

Diameter of 900mm to 1100mm for the fixed preheat roll, and a guide roll is moving around the outside of the preheater. Max. 270° is possible with effective coating angle adjusted by motor .The other guide roll is fixed.

Reduce Energy Consumptionproduction Efficiency Promotion

Taiwan Xieyang MRS-V5 Shaft-Less Hydraulic Mill Roll Stand

Hydraulic-driven clamping, moving and lifting Tension control with multi-point brake

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang SF-25NB Single Facer

Finger-Less Single Facer Hydraulic controlled lift of upper corrugated roll, pressure roll and glue roll

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang BC-D3/T3 Duplex/ Triplex Overhead Bridge Conveyor

Inverter motor control speed to climbing conveyor for synchronized speed with the single facer

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang GU-D7/T7 Duplex/ Triplex Glue Machine

Chrome-plated and mesh treatment for glue roll surface.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang DR-5 Drive Roll Stand

Diameter of the upper drive roll: 850mm. Diameter of the bottom drive roll: 650mm.

Reduce Energy Consumptionproduction Efficiency Promotion

Taiwan Xieyang DF-12 Double backer

Hot plate: 600mm in width, 16 to 20 plates, chrome-plated and grinding treatment for the surface.

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang SP-S2 Auto Splicer

Max. paper diameter: 1500mm. Auto tension control for high-speed splicing.

Reduce Energy Consumptionproduction Efficiency Promotion

XYM C300 2.5M CORRUGATED LINE

2.5M HIGH SPEED CORRUGATED CARDBOARD MAKING MACHINE

Reduce Energy ConsumptionQuality Improvementproduction Efficiency PromotionLabor Saving

Corrugator Dry-End

Taiwan Xieyang XF-5 Suction Platform

A suction device is employed to effectively suck boards.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang RSC-4 Rotary Shear

Max. cutting speed: 150m/min. Running in defects or during order-change. Upper and bottom knives design.

Reduce Energy Consumptionproduction Efficiency Promotion

Taiwan Xieyang Edge Cutting Machine

Max. cutting speed 220m/min. During slitting order-change, trimming connection of two orders is cut with

Reduce Energy ConsumptionLabor Saving

Taiwan Xieyang Waste Remove Device

The highest ejecting speed 220m/min

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang RRLB-6SB Full Servo High-Speed Slitter Scorer (Lower Slitter Type)

Double-shaft scoring and single-shaft slitting. Min .slitting distance: 150mm. Min. scoring distance: 0mm.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang NC-220/250/300H N.C. Cutter (Helical Type)

AC servo motor and servo controller. Max. speed: 220m/min(NC-220H);250m/min(NC-250H)280m/min(NC-300H).

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang ASD-4 Auto Counting Stacker (Up Model)

Max. stacking length: 3500mm. Max. stacking height: 350mm. Max. stacking speed: 220M/Min.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang DSK-3S Auto Down-Stacker

Single stacking device. Max. stacking length: 3500mm. Max. stacking height: 1700mm. Max. stacking speed: 250m/min.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang DSK-5S Auto Bundle Stacker

Single stacking device. Max. stacking length: 3500mm. Max. stacking height: 1700mm. Max. stacking speed: 250m/min(According to the number of misplaced sheets and the length of the cardboard ).

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang SFC-4 Single Facer Cutter

Max. speed: 140m/min. Cutting length: 350mm~1500mm.

Reduce Energy ConsumptionQuality Improvement

Taiwan Xieyang NC-D220/250/300H Double N.C. Cutter (Helical Type)

AC servo motor and servo controller. Max. continuous speed: 220m/min(NC-D220H);250m/min(NC-D250H)280m/min(NC-D300H)

Quality Improvementproduction Efficiency Promotion

Taiwan Xieyang DSK-3SD Double Auto Down-Stacker

Double stacking device. Max. stacking length: Upper: 3500mm Lower:3000mm. Max. stacking height: Upper:1800mm Lower1600mm. Max. stacking speed: 250m/min.

Reduce Energy ConsumptionQuality Improvement

Corrugator Related Machine

Customer use case

Solution

Goodbye to warping

Like so many things today, corrugated board is judged by its appearance, too. In addition being durable, corrugated boxes need to look good in order to sell their contents. Valmet’s innovative quality management concept for corrugators dives deep into the production process.Demand for corrugated boxes is growing in line with the popularity of online shopping. On the other hand, supermarkets and retailers are increasingly using shelf-ready packaging and thus want boxes to look attractive.At the same time, things are changing in corrugated board production processes. Boxes are being made out of lighter-weight board, and their construction is more complicated. Delivery times to customers are shorter, production batches are smaller, and there are more grade changes. Cost pressures are immense.All the above-mentioned trends and challenges increase the need to raise the level of automation in corrugated board production.“When it comes to quality management, corrugators are about 30 years behind paper machines. They feature a high amount of manual control and no online measurements at all. There is a definite need for a quality management system similar to one used in paper machines,” says Mikko Talonen, Business Manager, Converting Solutions, Valmet.Valmet has more than 50 years’ experience from thousands of quality control system deliveries for pulp, paper, board and tissue production. The new Valmet IQ for Corrugators is based on this strong know-how.“We are now utilizing our automation, measurement and quality control know-how in converting. Since corrugators are smaller, simpler and narrower than paper machines, we have modified our existing products as well as developed new compact and cost-efficient measuring techniques especially for corrugated board production,” Talonen continues.Moisture management in the lead roleTraditionally, the quality of corrugated board has been controlled by measuring sheet temperature and adjusting the process accordingly. However, this is challenging as there can be up to over 10 drying and re-wetting cycles in the process, not to mention speed and raw material variations.“By monitoring the moisture trend and stabilizing moisture variation with a multivariable control system, it is possible to significantly improve both product quality and plant productivity. Moisture measurement has been critical in paper machines for a long time, and its importance does not lessen in converting”, Talonen emphasizes.By controlling the moisture content and temperature of corrugated board online, it is possible to ensure bonding and avoid both the washboard effect and cracking. Furthermore, the QCS helps eliminate warping caused by moisture. Comprehensive moisture management improves plant efficiency and productivity, too.“In converting, warped board does not run smoothly on an automatic conveyor after the corrugator. Instead it needs to be manually fed which is slow and presents a safety risk. Additionally, warping causes waste both during corrugated board production and later during storage before converting,” Talonen continues.Multipoint moisture measurement in several locationsThe most important element in the new control concept is the compact and cost-efficient Valmet IQ Multipoint Moisture Measurement.“The measurement is based on infrared (IR) technology. IR radiation produced with a halogen lamp is led onto the moving sheet with optical fibers through sensor heads. Moisture is measured by analyzing the reflection spectrum with a detector unit in a field cabinet. It is possible to measure the moisture content in nine positions with one device. Sensor heads can thus be installed in each drying and re-wetting cycle of the process. This measurement enables moisture control of corrugated board in a totally unprecedented way,” explains Mikko Viitam?ki, Product Manager, Valmet.The compact sensor head fits into the tight confines of the corrugator and contains no electrical parts. Its structure has been designed for harsh environments. Purge-air ensures that no dust or water collects inside the sensor head or on the optical surfaces.The effect of a speed change on the moisture content measured with Valmet IQ Multipoint Moisture Measurement in various process stages and on warping measured with Valmet IQ Warp on the conveyor.Goodbye to warpingThe camera-based Valmet IQ Warp Measurement  measures the sheet profile and warping on the stacker with a laser. The data is transferred to the control system to make calculations and analyses.“From there the data proceeds to the QCS where set-point changes for moisturizers or the wrap arms of heating cylinders are made if necessary. The measurement offers the fastest possible feedback to the corrugator,” Viitam?ki continues.The line laser makes it possible to measure the entire sheet profile with one measurement contrary to a point measurement.Controls optimize qualityAn integral part in controlling the quality of corrugated board during production is made up by Valmet’s advanced control algorithms. They are the tool to optimize the end product quality right from the very beginning of the process. The multipredictive control utilizes all online measurements to eliminate warping, improve bonding and avoid the washboard effect.

17  views0  0

Service Team

YU Soyuan

President

Industry experience:40 Year

language:Chinese,English

Responsible area:

Contact